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12.3 Primary Copper Smelting 12.3.1 General1 Copper ore is produced in 13 states. In 1989 Arizona produced 60 percent of the total and in sulfuric acid plants to remove SO2. Crushing and grinding systems used in ore flux and slag processing also contribute to fugitive dust problems.
Copper From Beginning to End. Copper is a major metal and an essential element used by man. It is found in ore deposits around the world. It is also the oldest metal known to man and was first discovered and used about 10000 years ago. And as alloyed in bronze (coppertin alloy) about 3000 BC was the first engineering material known to man.
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We shall begin by looking at the mining and processing of the copper bearing ore followed by an examination of an established and a modern copper smelting process. Mining for Copper Bearing Ore. There are two categories of copper ore; sulphide ore which is processed to enrich it before smelting and oxide ore that is subjected to acid treatment.
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The copper ore usually contains a large amount of dirt clay and a variety of noncopper bearing minerals. which is exhausted from the furnace as a gas and is further treated in an acid plant to produce sulfuric acid. The remaining molten material in the bottom of the furnace is called the matte. The current trends in copper processing
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for taconite ore processing is 303023. Table 11.231 lists the SCCs for taconite ore processing. Taconite is a hard banded lowgrade ore and is the predominant iron ore remaining in the United States. Ninetynine percent of the crude iron ore produced in the United States is taconite. If magnetite is the principal iron mineral the rock is